C738-1/ZF(450/13) 铜大拉连续退火机组
C738-1/ZF(450/13) 13-die Large Diameter Copper Wire Drawing and Annealing Machine
该套设备拉丝主机采用卧式直排串联式结构,双电机驱动,实现快速换模。高性能精密斜齿轮传动,效率高,噪音低。线材和拉丝模的冷却及润滑采用浸没式。连续退火装置采用二段式电阻退火形式,组合式接触导电轮,轮圈更换方便。退火电压自动跟踪线材速度,线材退火质量高。退火采用蒸汽保护,并自带水循环冷却控制,线材延伸率稳定。接触轮轴采用独立的风冷系统。主要电气控制元件采用国际著名品牌。
The drawing main machine adopts horizontal linear tandem type and is driven by double motors, which can realize a quick die-change. The helical gear transmission is efficient with low noise. It uses immerging cooling and lubricating for the wire and drawing die. Continuous annealing device adopts two-stage resistance annealing and built-up type touching conductive wheel. It is easy to change the wheel rim. The annealing voltage tracks the wire drawing speed automatically, which will have high annealing quality. The annealing with steam protection and water circulation cooling control will makes the wire extension ratio steady. The separated air cooling system is applied to the touch wheel axis. The main electric control elements adopt the international famous brand.
1.拉丝主机 Drawing machine
2.退火机 Annealing machine
最大进线直 Max. inlet diameter | Φ8mm |
出线直径 Outlet diameter | Φ4.5-Φ1.2mm |
最多拉伸次数 Max. drawing steps | 13 |
主电机 Main motor | 250KV DC |
定速轮直径 Capstan diameter | Φ450mm |
定速轮及退火电机 Capstan and annealing motor | 75KW DC |
设备重量 Weight | 13000KG |
最大退火直径 Max. annealing diameter | Φ4.5mm |
最小退火直径 Min. annealing diameter | Φ1.2mm |
最高退火速度 Max. annealing speed | 25m/s |
最大退火电压 Max. annealing voltage | DC60V |
最大退火电流 Max. annealing current | DC6000A |
最大退火功率 Max. annealing power | 375KW |
接触轮直径 Touch wheel diameter | Φ450mm |
退火形式 Annealing way | 二段电阻 two-stage resistance |
3.双盘收线机 Double reel take-up machine
4.WF800(WF650)立式下线机 Vertical coil assembling apparatus
排线直径 Traversing diameter | Φ4.5-Φ1.2mm |
收线盘尺寸 Take-up reel size | PND500 PND630 |
收线最高速度 Max. take-up speed | 25m/s |
收线主电机 Take-up motor | 2*30KW DC |
排线控制独立电机 Traversing controlling independent motor | 0.75KW |
设备重量 Weight | 6500KG |
最大下线直径 Max. coiling diameter | Φ3.5mm |
最小下线直径 Min. coiling diameter | Φ1.35mm |
最高下线速度 Max. coiling speed | 25m/s(18m/s) |
收卷筒最大容量 Capacity of the cylinder | 2000Kg(1000Kg) |
收线锥盘直径 Diameter of the cone disk | Φ800(Φ650) |
电机功率 Motor power | 18.5KW |
设备重量 Weight | 7000Kg(3000Kg) |
5.储线器 Accumulator
6.轧头机 Threading machine
适用线径 Wire diameter | Φ4.5-Φ1.2mm |
储线长度 Wire length | 5m |
Pneumatic tension: tightening and pressing adjustable
轧辊直径 Roller diameter | Φ100mm |
轧制最大线径 Max. wire rolling diameter | Φ10mm |
轧制最小线径 Min. wire rolling diameter | Φ1mm |
电机 Motor | 5.5kw AC |
C733-16/ZF(450/13)铝合金(铝)大拉机
C733-16/ZF(450/13) Aluminum Alloy (Aluminum)Wire Drawing Machine
设备特点 Machine characteristics
1. 采用卧式直排串联式结构
Adopting straightly horizontal tandem type structure
2.线材和拉丝模的冷却及润滑采用浸没式。双电机驱动,实现快速换模。
It uses immerging cooling and lubricating for the wire and drawing die. Driven by double motors can realize a quick die-change.
3.高性能精密斜齿轮传动,效率高,噪音低。主要电气控制元件采用国际著名品牌。
The helical gear transmission is efficient with low noise. The main electric control elements adopt the international famous brand.
1.拉丝主机 Drawing machine
2.双盘收线机 Double reel take-up machine
最大进线直径 Max. inlet diameter | Φ9.5mm |
出线直径 Outlet diameter | Φ4.5-Φ2.55mm合金铝线 Aluminum alloy wire Φ4.5-Φ1.7mm普通铝线 Common aluminum wire |
最多拉伸次数 Max. drawing steps | 11合金铝线 Aluminum alloy wire 13普通铝线Common aluminum wire |
主电机 Main motor | 250KV DC |
定速轮直径 Capstan diameter | Φ450mm |
牵引电机 Traction motor | 75KW DC |
设备重量 Weight | 13000KG |
最高出线速度 Max. outlet speed | 25m/s |
排线直径 Traversing diameter | Φ4.5-Φ1.7mm |
收线盘尺寸 Take-up reel size | PND500 PND630 |
收线最高速度 Max. take-up speed | 25m/s |
收线主电机 Take-up motor | 2*30KW DC |
排线控制独立电机 Traversing controlling independent motor | 0.75KW |
设备重量 Weight | 6500KG |
3.WF800(WF750)立式下线机 Vertical coil assembling apparatus
4.储线器 Accumulator
最大下线直径 Max. coiling l diameter | Φ4.0mm |
最小下线直径 Min. coiling l diameter | Φ1.8mm |
收线卷筒直径 Cylinder diameter | Φ800(Φ750) |
电机功率 Motor power | 18.5KW |
适用线径 Wire diameter | Φ4.5-Φ1.2mm |
储线长度 Wire length | 5m |
Pneumatic tension: tightening and pressing adjustable
5.轧头机 Threading machine
轧辊直径 Roller diameter | Φ100mm |
轧制最大线径 Max. wire rolling diameter | Φ10mm |
轧制最小线径 Min. wire rolling diameter | Φ1mm |
电机 Motor | 5.5kw AC |
C732-4/Z型 全浸式中拉连续退火机组
C732-4/Z Full-immerging Middle Diameter Wire Drawing and Annealing Machine
设备特点:采用全数字控制,收线张力调节由PLC实现自动跟踪,全线恒张力运行。
Machine characteristics: fully digital control; the take-up tension adjustment tracked by PLC automatically; all line running with constant tension.
进线直径 inlet diameter φ3.5mm
出线直径 Outlet diameter φ1.6mm-0.4mm
最高机械速度 Max. mechanical speed 32m/s
模具数量 Quantity of the drawing die 17
定速轮直径 Capstan diameter φ250mmmm
塔轮最大直径 Max. diameter of the stepped pulley φ250mm
塔轮级数 Steps of the stepped pulley 4级steps
主电机功率 Main motor power 55KW AC
退火线径 Wire annealing diameter φ1.6mm-0.4mm
退火速度 Annealing speed 32m/s
退火电压 Annealing voltage DC70V
退火电流 Annealing current DC1500A
退火方式:直流接触式三角形退火系统,全自动跟踪控制。
Annealing way: DC contact-type triangle annealing system and fully automatic tracking control.
收线电机 Take-up motor 15KW AC
排线方式:光杆排线或丝杠排线
Traversing way: polish rod traverse or ball-screw traverse
收线盘尺寸 Take-up reel size PND500 PND630
设备重量 Machine weight 11000Kg
铝合金(铝)中拉机、小拉机
Fine and Middle Aluminum Alloy (Aluminum) Wire Drawing Machine
设备名称 Name | 24模铝合金(铝)线小拉机 24-die Fine Aluminum Alloy (Aluminum) Wire Drawing Machine | C732-4C/ZF九模铝合金(铝)中拉机 C732-4C/ZF 9-die Aluminum Alloy (Aluminum) Drawing Machine |
最大进线直径 Max. inlet diameter | Φ1.35mm | Φ4.5mm—Φ3.0mm |
出线直径 Outlet diameter | Φ0.25mm | Φ2.5mm–Φ1.35mm |
最高机械速度 Max. mechanical speed | 1000m/min | 900m/min |
拉丝最多道数 Max. drawing steps | 24 | 9 |
塔轮直径 The stepped pulley diameter | Φ180mm | Φ280mm |
定速轮直径 The capstan diameter | Φ180mm | Φ280mm |
润滑方式 Lubrication mode | 喷淋式 Spray type | 喷淋式 Spray type |
传动方式 Driving mode | 皮带传动 Belt transmission | 齿轮传动 Gear transmission |
主电机功率 Main machine motor power | 15Kw | 45kw变频调速 45kw Frequency control |
收线盘规格 Take-up reel specification | PND200 | PND630 PND500 |
控制方式 Control mode | 变频调速 Frequency control | PLC双变频调速 PLC dual-frequency conversion |
多头连续小拉退火机
Fine Multi Wire Continuous Drawing and Annealing Machine
设备名称 Name | C322-16/ZF多头小拉连续退火机 C322-16/ZF Fine Multi Wire Continuous Drawing and Annealing Machine | C322-8/ZF多头小拉连续退火机 C322-8/ZF Fine Multi Wire Continuous Drawing and Annealing Machine |
进线直径 Inlet diameter | 16*Max .*Φ2.2mm | 8*Max .*Φ2.2mm |
出线直径 Outlet diameter | 16*(Φ2.20-Φ0.68)mm | 16*(Φ2.20-Φ0.68)mm |
机械速度 Mechanical speed | Max .1800m/min | Max .1800m/min |
拉丝鼓轮直径 Drawing wheel diameter | 80mm | 80mm |
定速轮直径 Capstan diameter | 80mm | 80mm |
眼模数 Die number | 22 | 22 |
机械延伸率 Mechanical elongation | 25%-8% | 25%-8% |
主电机 Main motor | 200KW | 90KW |
定速轮电机 Capstan motor | 75KW | 45KW |
收线电机 Take-up motor | 15KW | 15KW |
退火电流 Annealing current | Max.3500A | Max.2500A |
退火电压 Annealing voltage | Max.50V | Max.50V |
标准盘尺寸 Standard reel size | PND500 PND630 | PND500 PND630 |
细线拉丝机
Fine Wire Drawing Machine
产品型号 Model | C731-8/ZF 24模双变频小拉机 C731-8/ZF 24-die Double Frequency Conversion Thin Wire Drawing Machine | C7304-1/ZF 20双变频细拉机 C7304-1/ZF 20-die Double Frequency Conversion Fine Wire Drawing Machine | C73012-1/ZF 20模变频微拉机 C73012-1/ZF 20 Frequency Conversion Micro Wire Drawing Machine |
最大进线直径 Max. inlet diameter | φ1.2mm | φ0.04mm-φ0.18mm | φ1.6mm-φ0.18mm |
出线直径 Outlet diameter | φ0.32-φ0.08mm | φ0.1mm-φ0.05mm | φ0.68mm-φ0.25mm |
最高机械速度 Max. mechanical speed | 2400m/min | 2000m/min | 1200m/min |
拉丝塔轮数量 Number of the drawing stepped pulley | 4 | 4 | 4 |
机械延伸率 Mechanical elongation | 第1-23模15% 1st-23rd die 15% 定径模8% Sizing die 80% | 第1-19模10% 1st-19th 10% 定径模10% Sizing die 80% | 10% |
主电机功率 Main motor power | 15KW | 4KW | 2.2KW |
排线电机功率 Traversing motor power | 200W | 200W | 200W |
拉丝模数 Number of drawing dies | 24 | 20 | 20 |
排线方式 Traversing mode | 丝杆排线 Screw rod traversing | 丝杆排线 Screw rod traversing | 丝杆排线 Screw rod traversing |
刹车方式 Brake mode | 电磁 Electromagnetic | 电磁 Electromagnetic | 电磁 Electromagnetic |
收线盘尺寸 Take-up reel size | φ300*φ200mm* φ125mm*250mm | φ230mm*φ165mm* φ125mm*250mm | φ148mm*φ112mm* φ44mm*140mm |
收线盘容量 Take-up reel capacity | 50Kg | 30kg | 6.5kg |
外形尺寸 Overall size | 2440mm*1170mm*1750mm | 1740mm*1320mm* 1900mm | 900mm*800*1470mm |
重量 Weight | 2500Kg | 1900Kg | 1500Kg |
细线拉丝退火机
Thin Wire Drawing and Annealing Machine
产品型号 Model | C731-17/ZF 22模小拉退火机 C731-17/ZF 22-die Thin Wire Drawing and Annealing Machine | C731-16/ZF 24模小拉退火机 C731-16/ZF 24 die Thin Wire Drawing and Annealing Machine | C731-15/ZF 14模小拉退火机 C731-15/ZF 14-die Thin Wire Drawing and Annealing Machine |
进线直径 Inlet diameter | φ1.2-φ0.8mm | φ1.2-φ0.8mm | φ1.6-φ0.8mm |
出线直径 Outlet diameter | φ0.4-φ0.1mm | φ0.4-φ0.08mm | φ0.68-φ0.25mm |
最大机械速 Max. mechanical speed | 2400m/min | 2400m/min | 1200m/min |
拉丝模具数量 Number of drawing dies | 22 | 24 | 14 |
拉丝主机功率 Drawing motor power | 11KW | 24KW | 15KW |
退火方式 Annealing mode | 直流三段式 DC three stages | 直流三段式 DC three stages | 直流三段式 DC three stages |
最大退火功率 Max. annealing power | 16KVA | 16KVA | 30KVA |
修正系统 Correction system | 变位检出自动控制卷取 control take-up automatically | 变位检出自动控制卷取 control take-up automatically | 变位检出自动控制卷取 control take-up automatically |
收线盘尺寸 Take-up reel size | φ300 | φ300 | φ300 |
上下盘方式 Reel lifting mode | 顶尖式或膨胀轴式 | 顶尖式或膨胀轴式 | 顶尖式或膨胀轴式 |
排线方式 Traversing mode | 丝杠排线 | 丝杠排线 | 丝杠排线 |
收线功率 Take-up power | 3+0.75Kw | 3+0.75Kw | 5.5+0.75Kw |
收线盘容量 Take-up reel capacity | 50Kg | 50Kg | 100Kg |
制动方式 Braking mode | 电磁刹车 Electromagnetic Brake | 电磁刹车 Electromagnetic Brake | 电磁刹车 Electromagnetic Brake |
外形尺寸 Overall size | 2100*1600*1700mm | 2600*1600*1900mm | 2600*1600*1900mm |
重量 Weight | 3000Kg | 3000Kg | 3000Kg |
高速绞线机(束绞机)系列
Series of High Speed Bunching Machines
收线盘尺寸 Take-up reel size | 单线直径 Single wire diameter | 绞弓最高转速 Max. rotation speed of the bow | 主电机 Main motor |
400mm | φ0.12-φ0.40mm | 2000m/min | 7.5KW |
500mm | φ0.15-φ0.52mm | 1825 m/min | 11KW |
630mm | φ0.30-φ1.20mm | 1700 m/min | 15KW |
800mm | φ0.30-φ1.20mm | 1200 m/min | 22KW |
L65554型退火镀锡机
L65554 Annealing and Tinning Machine
产品型号 Model | L65545-40H-32 | L65545-40H-6.8 | L65554-40H-6.8-2 | L65554-40-8 |
适用线材 Suitable wire material | 裸铜线/铜包铝线 Bare copper wire/ Copper-clad aluminum wire | 裸铜线 Bare copper wire | 裸铜线 Bare copper wire | 裸铜线/铜包铝线 Bare copper wire/ Copper-clad aluminum wire |
生产头数 Wire number | 40 | 40 | 40 | 40 |
生产线径(mm) Wire diameter | φ0.10-φ0.32 | φ0.10-φ0.68 | φ0.10-φ0.68 | φ0.40-φ0.80 |
放线方式 Pay-off mode | 毛刷阻力放线 Brush resistance paying off | 毛刷阻力放线 Brush resistance paying off | 毛刷阻力放线 Brush resistance paying off | 毛刷阻力放线 Brush resistance paying off |
最高机械速度 Max. mechanical speed | 300m/min | 300m/min | 300m/min | 300m/min |
引取方式 Leading mode | 单引或双引 Single or double | 单引或双引 Single or double | 单引或双引 Single or double | 单引或双引 Single or double |
镀锡方式 Tinning mode | 单炉或双炉 Single oven or double oven | 单炉或双炉 Single oven or double oven | 单炉或双炉 Single oven or double oven | 单炉或双炉 Single oven or double oven |
退火方式 Annealing mode | 管式退火 Tube annealing | 管式退火 Tube annealing | 管式退火 Tube annealing | 管式退火 Tube annealing |
放线盘尺寸 Pay-off reel size | Max.40mm | Max.40mm | Max.40mm | Max.40mm |
收线方式 Take-up mode | 单盘或双盘 Single reel or double reels | 单盘或双盘 Single reel or double reels | 单盘或双盘 Single reel or double reels | 单盘或双盘 Single reel or double reels |
收线盘尺寸 Take-up reel size | PT3-PT8 | PT3-PT8 | PT3-PT8 | PT3-PT8 |
温控方式 Temperature control mode | 二区温控 Two-section temperature control | 三区温控 Three-section temperature control | 两边独立各三段温控 Three-stage temperature control separated for each side | 四区温控 Four-section temperature control |
退火功率 Annealing power | 30.6KW | 47.6KW | 71.2KW | 56.1KW |
锡炉功率 Thin furnace power | 15KW | 15KW | 15KW | 15KW |
烤炉电热功率 The electrical power of the oven | 10.8KW | 10.8KW | 10.8KW | 10.8KW |
装机动力功率 Installed power | 7.5kw | 7.5kw | 9kw | 9kw |
总装机功率 Total installed power | 63.9kw | 82.4kw | 106kw | 90.9kw |
设备外形尺寸(mm) Overall size | 20000*3000 *1500 | 2800*3000 *1500 | 22800*3000 *2200 | 24500*3000 *1500 |
重量 Weight | 3500Kg | 4000Kg | 4300Kg | 45000Kg |