板带矫平机

Strip Leveling Machine

用途 Application

矫平机用于对带料厚度，屈服强度不大于δs260Mpa的钢板或有色金属板材的矫平。

This machine is used to level steel plate or non-ferrous plate (thickness 0.3~2mm/2~6mm, yield strength ≤s260Mpa)

设备组成 Equipment composition

矫平机主要由过料板、矫直装置、动力装置、底座等组成。

It is mainly composed of feeding plate、leveling device、base and so on.

飞剪机

Flying Shear Machine

用途 Application

本飞剪机组用于将金属带料沿横向进行分切，将剪切后的板带码齐，堆垛。机组采用全数字交流变频调速系统，PLC及全液压控制，单机调整与全线自动运行控制全部集中于控制台上。

The flying shear machine is used to cut the metal belt transversely and place the slitted belts neatly and stack. This machine has all-digital AC variable frequency speed adjust system, PLC and full hydraulic control. There are single-machine adjustment and all-line automatic operation on the control panel.

主要参数 Technical parameters

1.材质：锡青铜、白铜、紫铜、黄铜、高铜合金（150Mpa≤σb≤850Mpa   5%≤δ5≤50%）

Material: tin bronze, cupronickel, red copper, brass, high copper alloy（150Mpa≤σb≤850Mpa   5%≤δ5≤50%）

2. 原料规格 Material specifications：

厚度 Thickness：         0.5～3.5mm

宽度 Width：            300～660mm

内径 ID：                  Φ610mm

外径 OD：                ≤Φ1800mm

卷重 Roll weight：        ≤10t

3. 成品规格 Products specifications：

长度 Length：                                         500～3500mm

最大堆垛高度 Max. stacking height：   600mm

最大堆垛重量 Max. stacking weight：  10000kg/垛 stack

4.成品参数 Products parameters：

长度公差 Length tolerance：      ≤±0.7mm

对角线公差 Diagonal tolerance    ≤±1.0mm

平直度 Glancing flatness        ≤3mm

剪切片数 Shear pieces      ≤60 pieces/min (按2.0mm，成品长度500mm 2.0mm，products length 500mm)

5. 机组工艺方案及参数 Machine technique plan and parameters：

机组方向                       暂定从左向右 (从操作者面向机组)

Machine direction    From left to right (the operator faces the machine)

穿带速度 Threading speed                      15m/min

机组最大速度 Max. working speed         80m/min

开卷最大张力 Max. uncoiling tension       6.8KN

机组开卷方式 Uncoiling way               向上 up

液压系统压力 Hydraulic system pressure   ≤12Mpa

机组占地面积 Floor area：         长约 Length 21m，宽约 Width 9m，高约 Height 2.5m

机组装机水平及特点 The installation level and features

1.机组采用PLC控制，具有工艺过程参数的设定、监测、显示、电气联锁、故障报警等功能。

2.电气自动化系统有过载保护、断路保护、急停功能等安全保护措施。

3.开卷机、牵引矫平机采用全数字交流变频调速，定尺机采用变频电机控制。

4.机组采用全数字交流变频调速控制系统,电机维护简单方便。

1. The machine adopts PLC control and has the functions of the parameters setting, monitoring, showing, electric interlock, error warning and so on.

2. The electrical automation system has the safety measures such as the overload protection, the circuit break protection, the emergency stop and so on.

3. The uncoiling and the traction leveling machines use all-digital AC variable frequency speed adjustment. The shear gauge is controlled by the variable frequency motor.

4. The machine uses all-digital AC variable frequency speed adjust system. It is easy to maintain the motor.

80mm双收卷滚剪机（C80035/ZF型）

80mm Double Winding Slitting Mill（C80035/ZF）

用途 Application

本滚剪机适用与金属带料的纵向剪切工作，并且将分切后的窄条重新卷绕成卷。本机具有操作方便，切割质量高，材料利用率高。

This machine is applied to slit the metal belt longitudinally and wind the slitted strips. This machine is operated easily. It can slit in high quality and has high material utilization rate.

主要技术参数 Main technical parameters

剪切带料厚度 Belt slitting thickness           0.03mm~0.35mm

剪切宽度 Slitting width                               Max80mm

原料外径 Material OD                                  MaxΦ400m

原料卷重量 Material reel weight                  Max50KG

剪切宽度 Slitted strip width：                      Min1mm

刀具尺寸 Blade size                                    Φ25mm×Φ60mm×B

切割速度 Slitting speed                              15mmin（variable frequency speed control）

切割条数 Slitting strips                                 12 strips

剪切精度 Slitting precision                       width ±0.02mm  camber ≤1mm/M

收卷内径 Winding ID：                                Φ80mm

电机 Motor                                                     0.75KW

设备净重 Machine net. weight                        900KG

150mm双收卷滚剪机（C8005-4/ZF型）

150mm Double Winding Slitting Mill（C8005-4/ZF）

用途 Application

本滚剪机适用与金属带料的纵向剪切工作，并且将分切后的窄条重新卷绕成卷。本机具有操作方便，切割质量高，材料利用率高等优点。

This machine is suitable for applied to slit the metal belt longitudinally and wind the slitted strips. This machine is operated easily. It can slit in high quality and has high material utilization rate.

主要技术参数 Main technical parameters

剪切带料厚度 Belt slitting thickness                       0.05mm~0.5mm 

剪切宽度 Slitting width                                               Max150mm

原料外径 Material OD                                                 MaxΦ300mm

原料卷内径 Material ID                                              Φ200mm

原料卷重量 Material reel weight                                 Max300KG

剪切宽度 Slitted strip width                                    Min3mm（0.4mm以下 less 0.4mm）

刀具尺寸 Blade size                                                     Φ40mm×Φ105mm×B

切割速度 Slitting speed                   5~20m/min（变频调速 variable frequency speed control）

切割条数 Slitting strips                    12 条 strips（按普碳钢考核 based on plain carbon steel）

剪切精度 Slitting precision           宽度 width±0.03mm  镰刀弯 camber≤1mm/M（最小宽度10mm考核 based on Min. width 10mm）

收卷内径 Winding ID                                               Φ120mm

电机 Motor                                                                   1.5KW

300mm双收卷滚剪机（C8008-3/ZF型升级版）

300mm Double Winding Slitting Mill（C8008-3/ZF Upgrade）

用途 Application

适用于金属带料的纵向剪切工作，并且将分切后的窄条重新卷绕成卷。本机具有操作方便，切割质量高，材料利用率高，切割速度无级可调等优点。

This machine is suitable for applied to slit the metal belt longitudinally and wind the siltted strips. This machine is operated easily. It can slit in high quality and has high material utilization rate.

主要技术参数 Main technical parameters

剪切带料厚度 Belt slitting thickness           0.05mm~0.5mm (有色金属达 non-ferrous metals  0.8mm)

剪切宽度 Slitting width                                     Max305mm

原料外径 Raw material OD                             MaxΦ800mm

原料卷内径 Raw material ID                       Φ250mm~Φ520mm

原料卷重量 Raw material reel weight                 Max750KG

剪切宽度 Slitted strip width                    Min 3mm（厚度0.4mm以下 thickness is less than 0.4mm）

刀具尺寸 Blade size                               Φ60mm×Φ125mm×B

切割速度 Slitting speed                    60m/min（交流变频无级调速 AC variable frequency stepless speed control）

切割条数 Slitting strips        12 条 strips（按普碳钢考核 based on plain carbon steel）

剪切精度 Slitting precision        宽度 width±0.05mm  镰刀弯 camber≤1mm/M（最小宽度10mm考核 based on Min. width 10mm）

收卷内径 Take-up ID：                       Φ150mm ；Φ250mm

电机 Motor：                        剪切 slitting 1.5KW；收卷 take-up 2.2KW

设备净重 Machine Net. weight ：                 3000KG

450mm双收卷滚剪机（新型）

450mm Double Winding Slitting Mill（New）

用途 Application

450mm滚剪机适用与金属带料的纵向剪切工作，并且将分切后的窄条重新卷绕成卷。操作方便，切割质量高，材料利用率高，切割速度可调。

This machine is suitable for applied to slit the metal belt longitudinally and wind the siltted strips. This machine is operated easily. It can slit in high quality and has high material utilization rate.

主要技术参数 Main technical parameters

剪切带料厚度 Belt slitting thickness                               0.1mm~1.0mm

剪切宽度 Slitting width                                                     Max450mm

原料外径 Raw material OD                                               MaxΦ800mm

原料卷内径 Raw material ID                              Φ250mm~Φ510mm (加增径板 add the diameter increasing plate)

原料卷重量 Raw material reel weight                               Max1000KG

剪切宽度 Slitted strip width                        Min5mm（0.8mm以下 thickness is less than 0.8mm）

刀具尺寸 Blade size                                              Φ80mm×Φ160mm×B 

切割速度 Slitting speed    1                                              0m~60m/min

切割条数 Slitting strips                           12条strips（0.8mm以下考核 based on less than 0.8mm）

剪切精度 Slitting precision                                        宽度 width ±0.05mm 

镰刀弯 Camber                                                             ≤1mm/M

收卷内径 Take-up ID                      Φ250mm （卷筒可手动涨缩 manual swelling and shrinking）

收卷外径 Take-up OD                                            Φ700mm （Max）

剪切电机 Motor for slitting                                     AC motor 4KW

收卷电机 Take-up motor：                                     AC motor 5.5KW

设备净重 Machine Net. weight                               about4500KG 

设备尺寸 Machine dimension           长 length 6500mm×宽 width 2500mm×高 height 1800mm

0.8～3.5×670mm纵剪机组

0.8～3.5×670mm Slitting Unit

机组简介 Brief introduction

0.8～3.5×670mm纵剪生产线采用全数字交流变频调速系统，PLC及全液压控制，对金属带料进行纵剪后，再按一定的张力卷绕成卷。剪切速度，卷取电流，长度设定，单机调整与全线运行控制全部集中于控制台上。

0.8～3.5×670mm slitting unit adopts AC motor speed control system, PLC and full-hydraulic control. The machine unit is applied for slitting the metal strip, and then rewinds the strip according to the certain winding tension. The slitting speed, the coiling current, the length setting, the single machine adjustment and automatic running control are all collected in the console.

主要参数 Main parameters

1. 生产材料：     紫铜 框架铁铜  青黄铜（σb =150～500Mpa、δ5 = 8-25%）

Material     red copper, frame iron and copper, bronze and brass（σb =150～500Mpa、δ5 = 8-25%）

2. 来料规格 Material specifications

厚度 Thickness         0.8～3.5mm

0.8～2.0mm 硬态 hard state  σb =250～500Mpa δ5 = 8-15%

2.0～3.5mm 软态 soft state  σb =150～300Mpa δ5 = 10-25%

宽度 Width               200mm～670mm

表面平整度 Surface evenness       ≤1.5mm/mm

料卷内径 The roll ID       Φ500mm、Φ610mm（加增径板 add the diameter increasing plate）

料卷外径 The roll OD                      ≤ Φ1500mm

卷重 Weight of the material roll               ≤ 8.5T

3. 产品规格 Products parameters

厚度 Thickness         0.8～3.5mm

料卷内径 The roll ID     Φ400mm、Φ500mm（加增径板 add the diameter increasing plate）

料卷外径 The roll OD         ≤Φ1500mm

卷重Weight of the roll         ≤8T

4. 剪切技术性能 Slitting technical features

剪切条数及速度 Slitting strips and speed          0.8～1.5mm    ≤25 条 strips       ≤100m/min

                                                                             1.5～2.0mm    ≤15 条 strips     ≤100m/min

2.0～3.5mm    ≤8 条 strips      ≤60m/min

剪切宽度公差 Width tolerance                          0.8～2.0mm    ≤ ±0.05mm

                                                                          2.0～3.5mm    ≤ ±0.10mm

带料侧弯 Side bend                                         0.8～2.0mm    ≤1mm/m

                                                                          2.0～3.5mm    ≤1.5mm/m

剪切毛刺 Burr             硬态≤料厚的4%；软态≤料厚的3%

  hard state ≤ 4% thickness；soft state ≤ 3% thickness

最小分切宽度 Min. cutting width                  25mm

带卷错层公差 Layer offset tolerance             ≤ ±1mm

带卷塔形公差 Pyramid tolerance          ≤ ±2mm（带卷内外各5圈除外 except for inside and outside 5 rounds each）

5. 机组工艺方案及参数 Process parameters of the unit

机组方向 Unit direction       暂定从左向右 (从操作者面向机组)

provisional direction is from left to right (the operator faces the unit)

作业线标高 Operation line height        +900 mm

穿带速度 Threading speed          20m/min

机组最高速度 Max. speed of the unit      100m/min （based on 600mm）

开卷最大张力 Max. tension of uncoiling      6KN

卷取最大张力 Max. tension of coiling      26KN

剪切工作方式 Way of slitting      主动剪切 Active slitting

机组开卷方式 Way of uncoiling     上开卷 up

机组卷取方式 Way of coiling     下卷取 down

机组占地面积 Floor area      长约21m，宽约9m，高约2.5m

Length about 21m，width about 9m，height about 2.5m

机组装机水平及特点 The installation situation and features

1. 机组采用PLC控制。开卷机、牵引横剪机、纵剪机、卷取机采用全数字交流变频调速。

2. 电气自动化系统有过载保护、断路保护、急停功能等安全保护措施。

3. 机组具有工艺过程参数和设备关键参数的监测和报警系统。机组电气联锁、故障报警采用PLC控制。

4. 圆盘剪上刀轴提升及活动牌坊移动均采用电机驱动，通过调换组合式隔套,可灵活改变剪切的成品宽度要求。

1. The uncoiler, the traverse cutting machine, the slitting mill and the coiler has the all-digital AC variable frequency speed adjustment. The machine unit adopts PLC control.

2. The electrical automation system has the safety measures such as the overload protection, the circuit break protection, the emergency stop and so on.

3. The machine unit can monitor and display the process parameters and the key equipment parameters. The electric interlock and the error warning uses PLC control.

4. The lifting for circle shears for upper shaft and the active memorial archway are driven by the motor. By exchanging the combined spacer bushes, it can change the width of the slitted products flexibly.

650mm薄带纵剪机组

650mm Thin Strip Slitting Machine Unit

1. 用途 Application

本机组用于将金属带料沿纵向进行分切，并将分切后的带料按一定的张力重新卷绕成卷。机组采用全数字交流变频调速系统，PLC及全液压控制，单机调整与全线自动运行控制全部集中于控制台上。

The machine unit is applied for slitting the metal strip, and then rewinds the strip according to the certain winding tension. The unit adopts AC motor speed control system. PLC and hydraulic control, the single machine adjustments, and automatic running control are all collected in the console.

2. 主要参数 Main parameters

(1) 材质：   不锈钢、紫铜等（150Mpa≤σb≤850 Mpa，8%≤δ5≤40%）

Material           stainless steel, red copper etc.（150Mpa≤σb≤850 Mpa，8%≤δ5≤40%）

(2) 原料规格 Material specifications

厚度 Thickness          0.05～0.5mm

宽度 Width         300～650mm

内径 ID         Φ610mm

外径 OD       ≤Φ1650mm

卷重 Weight of the material roll        ≤8t

(3) 成品规格 Products specifications

内径 ID        Φ300mm、Φ400mm、Φ500mm

外径 OD        ≤Φ1650mm

卷重 Weight of the material roll        ≤8t

(4) 成品参数 Products parameters

剪切条数 Slitting strips      ≤30 条 strips

剪切速度 Slitting speed      ≤180m/min

毛刺 Burr                ≤0.02mm; ≤0.03mm

宽度公差 Width tolerance      宽度 width＞100mm   ±0.10mm

宽度 width≤100mm   ±0.05mm

侧弯 Side bend         ≤1mm/m 

错层公差 Layer offset tolerance      ≤±0.2mm（内外各5圈除外 except for inside and outside 5 rounds each）

塔形公差 Pyramid tolerance      ≤±1mm（内外各5圈除外 except for inside and outside 5 rounds each）

(5) 机组工艺方案及参数 Process parameters of the unit

机组方向 Unit direction       待定(从操作者面向机组)  To be confirmed (the operator faces the unit)

穿带速度 Threading speed                             20m/min

机组最大速度 Max. speed of the unit         180m/min（按Φ610mm以上直径考核 based on ≥Φ610mm）

卷取最大张力 Max. tension of coiling        6KN

剪切工作方式 Way of slitting                 主动剪切 Active slitting

机组开卷方式 Way of uncoiling              上开卷 up

机组卷取方式 Way of coiling                        上卷取 up

液压系统压力 Hydraulic system pressure       ≤12Mpa

机组占地面积 Floor area                长约16.5m，宽约9m，高约2.5m

Length about 16.5m，width about 9m，height about 2.5m

3. 机组装机水平及特点 The installation situation and features

（1）开卷机、纵剪机、卷取机采用全数字交流变频调速，机组采用PLC控制。

（2）电气自动化系统有过载保护、断路保护、急停功能等安全保护措施。

（3）机组具有工艺过程参数和设备关键参数的监测、显示。机组电气联锁、故障报警采用PLC控制。

（4）圆盘剪采用双偏心结构，手动调节偏心量。通过调换组合式隔套,可灵活改变剪切的成品宽度要求

(1) The uncoiler, the slitting machine and the coiler has the all-digital AC variable frequency speed adjustment and PLC control.

(2) The electrical automation system has the safety measures such as the overload protection, the circuit break protection, the emergency stop and so on.

(3) The machine unit can monitor and display the process parameters and the key equipment parameters. The electric interlock and the error warning uses PLC control.

(4) The circle shear adopts the double eccentric structure, which can adjust the eccentricity manually. By exchanging the combined spacer bushes, it can change the width of the slitted products flexibly.

650mm森吉米尔型二十辊轧机

650mm Sendzimir 20 Rolls Mill

用途 Application

650mm森吉米尔型二十辊轧机是在常温状态下，将厚度为Max1.2mm的不锈钢，经若干道次轧制，轧制成各类规格的具有所需厚度和表面粗糙度的冷轧带卷。

650mm 20 rolls Sendzimir Cold Mill is used to roll Max. 1.0mm thickness  stainless steel at normal temperature state to the cold rolled strip coils of different thickness and surface roughness.

性能指标 Technical data

1. 来料规格 Materials specifications

1）入口重卷段 Entry recoiling parameters

材料 Material SUS200、SUS300不锈钢 stainless steel

来料状态 Material state             退火冷轧料 Annealing cold rolled material

宽度 Width                                       450-750mm

厚度 Thickness                                  0.08-1.2mm

卷径 Coil diameter                Φ508/Φ1000-Φ1800mm (含衬纸 including the lining paper)

卷重 Coil weight                                Max 12600kg

2）轧制段 Rolling part

材料 Material SUS200、SUS300 不锈钢 stainless steel

来料状态 Material state               退火冷轧料 Annealing cold rolled material

宽度 Width                                   450-650mm

厚度 Thickness                               0.08-1.2mm

卷径 Coil diameter                            MaxΦ1800mm (含衬纸 including the lining paper)

卷重 Coil weight                           Max 11000kg

2. 成品规格 Product specification

1) 轧制段 Rolling part

宽度 Width                                     450-650mm

厚度 Thickness                                 0.05-0.3 mm

卷径 Coil diameter                          MaxΦ1800mm (含衬纸 including the lining paper)

卷重 Coil weight Max                      11000kg

2）出口重卷段 Outlet recoiling part

宽度 Width                                          450-750mm

厚度 Thickness                                     0.05-0.3 mm

卷径 Coil diameter                  Φ508/Φ1000-Φ1800mm (含衬纸 including the lining paper)

卷重 Coil weight                                   Max 12600kg

技术参数 Technical parameters

1. 入口重卷参数 Entry recoiling parameters

高速段 High speed period Max 190m/min       张力范围 tension range 1.44~14.4KN

低速段 Low speed period Max 110m/min       张力范围 tension range 2.4~24KN

卷筒 Reel                                                         Φ508×850mm

减速机速比 Speed ratio of the reducer            16.87/10.12

传动电机 Driving motor                  DC67KW，0-450-1500r/min, 400V   风冷air cooling

2. 左右卷取参数 Parameters of coiling left and right

低速段 Low speed period Max 180m/min      张力范围 tension range 13.5~135KN

高速段 High speed period Max 300m/min      张力范围 tension range 6.5~65KN

卷筒 Reel  Φ500x850mm

减速机速比 Speed ratio of the reducer             10.22/4.92

传动电机 Driving motor                     DC500KW, 0-362-1200 r/min，440V，水-空冷却 water-air cooling

3. 轧机参数 The rolling mill parameters

工作辊直径 Working roll diameter                        Φ45mm

第一中间辊直径 The first intermediate roll diameter     Φ71.4mm

第二中间辊直径 The second intermediate roll diameter          辊子直径 the roll diameter  Φ127.8mm

背衬辊轴承 The backing roll bearing                               Φ225mm

最大轧制力 Max. roll force                                              2000KN

轧制扭矩 Rolling torque                                                11.5KN·M/5.7KN·M

轧机开口度 The rolling mill opening                      3.25mm（公称轧辊直径时，轧辊直径减小，开口度增大 when in the normal roll diameter，the roll diameter decreases and the opening increases）

轧制速度 Rolling speed                                                      Max 300m/min

减速机速比 Speed ratio of the reducer                                    1

轧机传动电机 The rolling mil driving motor                   DC500KW, 0-362-1200 r/min，440V，水-空冷却 water-air cooling

4. 出口重卷参数 Outlet recoiling parameters

速度 Speed                                          190m/min      张力范围 tension range  1.26~12.6KN

卷筒 Reel                                              Φ508x850mm

减速机速比 Speed ratio of the reducer                          12.38

传动电机 Driving motor                              DC49KW，0-450-1500r/min,400V

450mm森吉米尔型二十辊轧机

450mm Sendzimir 20 Rolls Mill

260mm森吉米尔型二十辊轧机

260mm Sendzimir 20 Rolls Mill